Plasma
factory
Shearing
factory
Round bars
factory
Sheet metal
factory
Hiroshima
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Ube
factory
Warehouse Facilities
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Appearance Inside factory Inside Office
   
Established in November 2015.
Site
7,388㎡
Building
2,392㎡
Description
In Ube factory, we primarily carry out bending and cutting process of thin sheets.
In case of stainless steel, it can be cut up to a thickness of 0.05t ~ 6t.
In addition to stainless steel, micro cut of aluminum and copper products such as
high-reflective materials and flame processed products are also available.
Three fiber laser cutting machines were introduced, two of the machines adopted the automated robotic bender.
Three press brakes were introduced, one of them adopted the automated robotic bender.
Using the automatic pallet system, it supports quick delivery and much higher productivity than conventional.

Fiber laser of the latest technology

Three state-of-the-art fiber laser cutting machines were introduced.Capable of cutting highly reflective materials and hard materials such as aluminum, copper, titanium product and so forth.In positioning control by three-axis linear drive, it delivers high-precision process and high-quality products.

Automated rack system

The fiber laser cutting machine at Ube factory equips with the automated rack system. (Rack 4 units / total of 46 pallets) Automated “cutting setup of base material/cut /product retrieve” to achieve high productivity and quick delivery.

Automated bending robot

Automated bending robot was introduced which contributes mass production, but it also saves a significant reduction in setup time. It is quite effective even in a wide variety and low-volume production goods. We aim to further short delivery time by implementing unattended night operations.

High-quality bending process

State-of-the-art press brake introduced. Equips with angle sensors to measure force and bending angle during forming in consideration of the springback.The hydraulic cylinders located in the lower beam of the machine automatically compensates for any ram deflection and crowning system is able to detect real force and compensates the deflection.

In house developed process management system

We developed a process management system which automatically updates in real-time.All of the work situations such as CAD data production, creating nesting data, cutting, deburring and cleaning, inspection and packing which have achieved a short delivery time with a high process control of the grasp and quality on internet.

CAD office in the Philippines

          KISOMEC Philippines Inc.

We established a CAD operator dedicated office in Makati City, Philippines.Currently, 12 CAD operators who are in charge of creating CAD data and nesting data while rendering double-check.



 Fiber laser cutting machines   #1

Model : FLC3015-AJ
Maker : AMADA CO., LTD.

Cutting capacity
   sheet thickness : 0.05mm ~ 6mm
   (W) 1,550 x (L) 3,070mm
New!!
Introduced in November 2015


Video

Automated rack system
   - Material pallet: 14 shelves    ←    Each pallet stores materials while loaded on skid
   - Product pallet: 4 shelves    ←    Each pallet integrates products after cutting
   - Processing pallet: 2 shelves    ←    Each pallet is used when cutting
 Fiber laser cutting machines   #2

Model : FLC3015-AJ
Maker : AMADA CO., LTD.

Cutting capacity
   sheet thickness : 0.05mm ~ 6mm
   (W) 1,550 x (L) 3,070mm
New!!
Introduced in November 2015


Automated rack system
   - Material pallet: 6 shelves    ←    Each pallet stores materials while loaded on skid
   - Product pallet: 3 shelves    ←    Each pallet integrates products after cutting
   - Processing pallet: 17 shelves    ←    Each pallet is used when cutting
 Fiber laser cutting machines   #3


Model : FLC3015-AJ
Maker : AMADA CO., LTD.

Cutting capacity
   sheet thickness : 0.05mm ~ 6mm
   (W) 1,550 x (L) 3,070mm
Shuttle table

New!!
Introduced in November 2015

 Bending robot


Model : ASTRO II
Maker : AMADA CO., LTD.

Cutting capacity
   Pressure capability : 1000kN
   Maximum sheet thickness : SUS 2.0t
   Robot carriage length : 2,500mm

New!!
Introduced in November 2015


Video
 Bending Machines 1700kN

Model : HG1703
Maker : AMADA CO., LTD.

Cutting capacity
   Pressure capability : 1700kN
   Bending length : 3,110mm
   Stroke length : 250mm
   New hybrid drive system
    and hydraulic crowning system
   New backgauge system
   Angle sensor

New!!
Introduced in November 2015
 Bending Machines 600kN


Model : HG6013
Maker : AMADA CO., LTD.

Cutting capacity
   Pressure capability : 600kN
   Bending length : 1,350mm
   Stroke length : 150mm
   New backgauge system
   Angle sensor

New!!
Introduced in November 2015

 Tapping

Model : HOTAS
Maker : QUICKTAP

Cutting capacity
   Maximum sheet thickness : 10t
   M3 ~ M10
 Shearing machines

Model : DCT-3065
Maker : AMADA CO., LTD.

Cutting capacity
   Maximum sheet thickness : 2.5mm
   Maximum width : 3,050mm

 Band saws

Model : PCSAW330
Maker : AMADA CO., LTD.

Cutting capacity
   330mm